A concrete roller tube paver machine is used to pave construction works in which concrete is poured into a continuously moving form. Continuous preparation and pouring of construction materials over the paving surface are concurrent with leveling. This process is accomplished with concrete roller tube pavers.
Concrete roller tube pavers form low-slump Portland cement concrete (PCC) and, depending on their attachments, apply an initial finish. Concrete pavement surfaces made with these machines are continuous and seamless and have no joints by nature. It basically contains a steel tube that rotates at up to 250 rpm in the opposite direction of movement.
Through the rolling action of the tube, excess PCC is removed. If needed, the roller interior can be equipped with a vibrating system. There are larger roller screeds that can be mounted on a single unit that travels on tracks. By using these concrete roller tube paver machines, several advantages can be gained.
Concrete roller tube paver machines have several advantages. If you use roller tube paver machines for your project, you will gain several advantages, including the following:
Surface precision is very high
Uses PCC with a low slump
All operations are automated
allowing for paving of a large area
with automatic width adjustments without extra effort
Designed specifically for continuous curb construction that is strong and attractive
Different Types Of Concrete Roller Tube Pavers
Offset concrete roller tube pavers
It is equipped with automatic 3-dimensional controls. It is possible to create complex configurations right on-site and within a short period of time. This system uses GNSS (Global Navigation Satellite System) and assists with the automated paving of a wide variety of offset and inset profiles, such as concrete safety barriers for motorways or curbs for traffic islands.
In addition to different lengths and folding designs, the belt conveyor is available with different paver models. There are different designs for the auger conveyor as well. You can change all settings, such as conveying speed, angle of incline, and position, at the push of a button, no matter if you’re using a belt or auger conveyor.
In an offset paver, concrete is delivered into the receiving hopper by mixer trucks. The material is transported to the mold using a sewable belt or auger conveyor.
Inset concrete roller tube pavers
When using Inset roller tube pavers, the large roller tube paver for paving concrete slabs up to 16.00 m wide can be upgraded to two-layer paving in one machine pass. A self-loading dowel bar inserter (optional) permits the precise insertion of tie bars and dowel bars for concrete paving over reinforcing steel.
Its intelligent design with hydraulic swing arms and worm gear steering makes it easy to transport while offering maximum flexibility on a variety of job sites. There are two types of vibrator drives available for pavers: hydraulic and electric. There are 12 hydraulic connectors on the standard design, but you can choose from 18 or 24 electric connectors.
In addition, hydraulic sidebar inserters can be mounted on either the left or right side of the machine.
The Forward Speed of Paver
Operators control the speed at which the paver moves forward. While speed should be uniform, it should vary with the rate of concrete delivery to minimize complete stops. Pavers can move up to 20 feet per minute.
It is crucial to turn off the vibrators within five seconds of a paver stop moving forward. Vibrating the concrete over and over will cause it to segregate, causing water and fines to rise to the surface.
How Roller Tuber Paver Is Used In Fixed Form Paving
With any paving method, it is essential that the concrete is discharged, consolidated, and finished to ensure optimum ride quality and long-term performance. Concrete in fixed form paving is placed and finished using a wide range of equipment. Roller tube pavers are one of them.
Maintaining a uniform head of concrete in front of the strike-off screed is critical to fixed-form paving. Using a strike-off screed for fixed-form paving is lighter than using a slip-form screed, and too much variation in the concrete head will reduce the smoothness of the concrete surface. It is best to have a concrete head that does not run over forms or screeds.
Furthermore, smooth pavement is improved by steady machine progress, and concrete should be delivered to ensure steady machine progress.
As soon as possible, forms can be removed without damaging the concrete. Usually, forms can be removed within 6 to 8 hours after concrete placement.
Remove the forms carefully in such a way that minimal or no damage is caused to the edge of the pavement. Any damage resulting from this operation and any honeycombed areas must be repaired with a mortar mix within 24 hours of form removal.
Membrane cure should be applied to all untreated concrete surfaces immediately after removing the side forms. Forms should then be cleaned right away.
The tube floats are pulled longitudinally back and forth. Chains are attached to each tube float. There are 60-degree angles between the tube floats and the pavement’s centerline. Tube floats may have their leading ends on the inside or outside of the pavement.
The pavement must be placed with tube floats that extend over the entire width. Multiple tubes may be used in large concrete placements.
It is important to provide proper curing. Curing compounds are the most commonly used curing agents. Just before using the curing compound, it must be thoroughly agitated. Do not thin or dilute the compound. If the curing compound becomes non-uniform during use, it should be agitated again.
A concrete roller tube paver machine is used to pave construction works in which concrete is poured into a continuously moving form. Concrete roller tube pavers form low-slump Portland cement concrete (PCC) and, depending on their attachments, apply an initial finish.
Concrete pavement surfaces made with these machines are continuous and seamless and have no joints by nature.
By using these concrete roller tube paver machines, several advantages can be gained.